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Modular friction stir welding cell for highest process efficiency
The KUKA standard cells KUKA cell4_FSW were specially developed for the growing electromobility market. Thanks to their modular concept, they offer outstanding economic efficiency as well as maximum versatility and configuration options.
The modular cell concept is based on the KUKA FSW application module with one or two robots (single-sided and double-sided welding) and is suitable, for example, for battery housings of hybrid vehicles, power electronics housings or heat exchangers.
The unique KUKA PCD 507 (Process Control and Documentation) system controls and documents all relevant process parameters during welding and has been transferred to the new intuitive KUKA.Web HMI. It thus guarantees:
Standard configurations:
| Cell type | KUKA cell4_FSW midsize single KR | KUKA cell4_FSW large dual KR |
|---|---|---|
| Dimensions | 5.600 mm x 5.400 mm x 3.500 mm | 6.770 mm x 6.320 mm x 3.500 mm |
| Worktable surface | 1.400 mm x 800 mm (2 pieces) | 2.400 mm x 1.600 mm (2 pieces) |
| Installation area |
28,2 m2 | 42,8 m2 |
| Weight | ca. 5.000 kg | ca. 8.000 kg |
| Process control | KUKA PCD 507 (optional) | |
| Cell equipment | Siemens TIA Portal series 1500, KUKA.SafeOperation, 2 rolling gates with protection against stepping behind and light curtain, polycarbonate fence with 1 or 2 maintenance door(s) and guard locking | |
| FSW application module | 1 x (FSW application module) | 2 x (FSW application module) |
| Robot type | KR FORTEC (KR 500 R2830 MT) | |
| Robot controller | KR C4 with KSS 8.6 | |
| Cell operation | KUKA.HMI Advanced (23,4“Display with IPC) | |
