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KUKA cell4_FSW
Modular friction stir welding cell for highest process efficiency
Flexible KUKA friction stir welding (FSW) cell for maximum process efficiency
The KUKA standard cells KUKA cell4_FSW were specially developed for the growing electromobility market. Thanks to their modular concept, they offer outstanding economic efficiency as well as maximum versatility and configuration options.
KUKA friction stir welding cell: the modern solution with low investment costs
Efficiency
Maximum process efficiency (up to 95%) thanks to two workstations in separate insertion areas
Cycle time neutral loading and unloading
High degree of standardization
Maximum versatility
Use for 2D & 3D welding tasks thanks to 6-axis robot
For various tasks in the field of e-mobility
Modular and flexible
Scalable solution with 1 or 2 robots
Arrangement of several clamping tools in the working area of the robot
Simultaneous welding of several robots for larger components
Simple customizing thanks to KUKA.web HMI
Ready for Industry 4.0
Interfaces based on OPC UA for easy data exchange
KUKA
Remote Service for quick help
Highly accurate, perfect weld seams thanks to precise path guidance
Ensuring a path accuracy up to 0.5 mm due to:
Use of special high-payload robots with high rigidity and long service life (KR FORTEC)
laser-supported precise path calibration to compensate for path deviations caused by the different stiffness in the working area of the robot and the influences of different process forces
Almost no rework thanks to special tooling
Modular FSW robot cell for product variety and flexible adaptation of your production capacities
The modular cell concept is based on the KUKA FSW application module with one or two robots (single-sided and double-sided welding) and is suitable, for example, for battery housings of hybrid vehicles, power electronics housings or heat exchangers.
Maximum FSW process control with new web visualization
The unique KUKA PCD 507 (Process Control and Documentation) system controls and documents all relevant process parameters during welding and has been transferred to the new intuitive KUKA.Web HMI. It thus guarantees:
100% reproducibility
100% quality monitoring in real time
100% process reliability (minimization of rejects)
100% documentation of the welding process
KUKA friction stir welding cell in two variants: ideally matched to your requirements
Standard configurations:
Cell type
KUKA cell4_FSW midsize single KR
KUKA cell4_FSW large dual KR
Dimensions
5.600 mm x 5.400 mm x 3.500 mm
6.770 mm x 6.320 mm x 3.500 mm
Worktable surface
1.400 mm x 800 mm (2 pieces)
2.400 mm x 1.600 mm (2 pieces)
Installation area
28,2 m2
42,8 m2
Weight
ca. 5.000 kg
ca. 8.000 kg
Process control
KUKA PCD 507 (optional)
Cell equipment
Siemens TIA Portal series 1500, KUKA.SafeOperation, 2 rolling gates with protection against stepping behind and light curtain, polycarbonate fence with 1 or 2 maintenance door(s) and guard locking