KUKA.FlexPal

User-friendly software for any palletizing and depalletizing application, from simple to highly complex processes.

Drag-and-drop palletizing: Design your production processes without any programming

KUKA.FlexPal is an intuitive software that simplifies the creation and simulation of palletizing plans, accommodating any level of complexity. Using a drag-and-drop interface, users can configure the components in a 3D environment according to their specific requirements. It supports the import of all common types of palletizing grippers, enables quick customization of robot deposit trajectories and simplifies the creation of new palletizing sequences with ease.

The palletizing software allows both a free orientation of the gripper and a randomly aligned depositing position of the products. It is designed to accommodate every shape, size, and type of product.

Create now your own palletization plan for free!

The KUKA.FlexPal software package consists of two components:

– The KUKA.FlexPal Editor is a Windows-based plug-in for the configuration of palletizing plans in offline mode via a graphical user interface.

– KUKA.app4FlexPal enables the robots to execute the palletizing plans created with the KUKA.FlexPal Editor and provides tools for easy commissioning.

Download KUKA.FlexPal Editor for free Buy KUKA.app4FlexPal license

Quick start for more uptime and productivity

KUKA.FlexPal offers an efficient solution that minimizes downtime and streamlines processes. Based on KUKA's more than 20 years of experience in palletizing, the proven software guarantees reliable performance and promises easy integration as well as the flexibility to easily adapt to the user's individual requirements.

Benefits for end users:

Intuitive use

No robotics knowledge required to create or customize palletizing plan.
Easy integration

Simple transfer of the newly configured robot paths to the robot controller via network or USB stick.
Production flow assurance

Offline development of new pallet patterns away from the production area.
Significant time savings

10-15 minutes to create a new palletizing plan.

Benefits for system integrators:

Comprehensive solution

Ability to manage all cells, including complexity, with a single software package.
Fast commissioning

Efficiency through acceleration of the setup process from planning to commissioning.
Flexibility

Every palletizing scenario can be implemented for more demanding applications.
Cost Efficiency

Sophisticated software ensures stability, efficiency and future-proofing through continuous updates.

Palletizing with KUKA.FlexPal: Case studies from customers

Palletizing of bricks

With KUKA.FlexPal, a medium-sized company can independently create and modify palletizing plans for both old and new generation robots.

Palletizing cartons in the cold room

The software enables quick commissioning and reliable management of the system for pelleting frozen herbs at -25°C.

Palletizing fruit and vegetables

The company increases efficiency and saves time when palletizing multiple small batches with KUKA.FlexPal.

KUKA.FlexPal: Highly flexible palletizing for every need

Palletizing for any scenario

Mono palletizing: Same product per pallet
Rainbow palletizing: Different products per pallet, same products per layer
Palletizing of single and multi-station systems, as well as single and multiple palletizing cells
Customized depalletizing
System extension through linear axes, positioners, pallet loaders, automatic intermediate stations, labelers, printers and others

Free design of palletizing plans

Supports all types of palletizing grippers:
suction grippers, fork grippers, clamp grippers
Various components to design: packages, pallets, grippers, intermediate layers
Orientation of parts and gripper is free: free drop off und pick up positions
Layer patterns can be defined manually
Import of any 3D model is possible
Tool Changer Management