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KUKA Robot Guide
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Upgrade & Refurbish Services

Extend the life cycle of your robots and make your production more sustainable. 

Giving your robots a second lease on life

Instead of purchasing new equipment, it is better to rely on the machines and robots you already have: A well-timed, customized upgrade or overhaul will ensure that your robot systems can continue to be used over the long term. KUKA will provide you with expert support in redesigning your production cell, overhauling the automation system, setting up new stations or carrying out re-tooling with software optimization. Give your investment a second lease on life.

Greater output due to sustainable measures

Lower costs, less effort, more possibilities, increased performance – the Upgrade & Refurbish modernization measures will maximize the availability of your robot systems. Our experts will assess your robots and systems. Together with you, we'll work to determine the nature and scope of the possible course of action.

  • Technical optimization

    Maximize the performance of your production systems by taking timely modernization measures with top-class KUKA quality

  • Productivity

    Reduce waste and follow-up costs, prevent downtime and implement additional automation concepts cost-effectively

  • Competitiveness

    Ensure competitiveness through future-proof automation using the latest technologies and modern software

  • Everything from a single source

    A proficient approach, from a professional initial consultation right through to reliable testing carried out by the manufacturer

We will get your robot systems in shape for a second life cycle

Request machine overhaul and system modernization services directly on my.KUKA

Extending the service life of your industrial robots

With targeted machine overhauls, software optimizations and general overhauls.

In addition to specific individual measures, KUKA can offer you attractive refurbishment bundles to be implemented on site. Our experts will work with you to determine the necessary scope of the refurbishment project.

Refurbishment bundles:

Robot refresh packages

Complete refurbishment of your robot mechanics including replacement of all common wear parts.

  • Robot: new mechanical components with a fresh life cycle
  • Controller: new mechatronic components with a fresh life cycle
  • Inspection: identification of possible causes for unexpected failures

Counterbalancing system service bundles

Comprehensive replacement concept for counterbalancing systems* for KUKA robots.

With the KUKA counterbalancing system replacement concept, you can ensure maximum availability for your production system – with attractive terms. For KUKA robots with hydropneumatic counterbalancing systems.

KUKA recommends replacing the entire counterbalancing system every 10 years.

A counterbalance is an assembly that is installed between the rotating column and the link arm and balances the torques around axis 2 when the robot is stationary and in motion. A self-contained hydropneumatic system – the counterbalancing system – is used for this purpose. 
  • In contrast to stationary pressure vessels, counterbalancing systems are subject to constant dynamic loads.
  • Over the course of its service life, this leads to wear on the individual system components such as bearings, cylinders, seals, bellows, etc.

KSS upgrades

Software and PC upgrade for a future-proof robot system

The KUKA.SystemSoftware – KSS for short – is the operating system and thus the heart of the entire robot controller for the majority of the KUKA robot portfolio – from the classic 5- and 6-axis robots to the new KR SCARA and KR DELTA robots.

Getting your robots up to the latest standard

With redesign and reprogramming, or even by replacing your entire robot system

An in-depth analysis is necessary, particularly in the case of systems with a long service life. Our KUKA engineers will assist you with your retrofit project and work with you to develop a strategy for future-proof automation.

Retrofit bundles:

Retrofit check

  • In-depth analysis of the current situation on site
  • Coordination of customer requirements
  • Determination of retrofit measures
  • Project development

Retrofit project

  • Mechanical and electrical design
  • Simulation and offline programming (robot and PLC)
  • Disassembly of used equipment
  • Assembly and start-up on site, programming
  • Awarding of CE declaration of conformity
  • Production support and optimization

Used and refurbished robots from KUKA

In addition to new products, KUKA also offers used industrial robots. We inspect them thoroughly, refurbish them if necessary and supply them with a warranty for all parts. Whether you hire, lease or buy them: Used robots from KUKA give you a particularly cost-effective entry point into robot-based automation.

If you no longer require your KUKA robot, we would be pleased to check whether we can buy it back from you. Contact us! 

KUKA Marketplace_Refurbished Used_Robots
Kundenspezifische Anpassungen an der Robotik sind jederzeit möglich (z. B. energy supply systems, bus systems or other equipment).

Order services directly from the customer portal my.KUKA

Refurbishment Services
Retrofit Services
Buy used KUKA robots online

Professional machine refurbishment: We will give your robots a new lease on life

Get the most out of your production system

Modernization will take your production system to the next technological level: Our experts will support you in integrating new robots, equipment, stations and tools. Let us give you tailored advice on site. We will tie into existing machines, control systems, software and hardware in the process.

Ihr Kontakt mit einem KUKA Spezialisten

All support services for KUKA robots and machines in the my.KUKA customer portal

Request directly now!

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